Senior Officer Design

3. Task Description

3.1 Mission / Purpose of the position

Independent design of the piston, taking into account mechanical strength, manufacturability and costs.

3.2 Main Tasks

•            Consultation with Application Engineer, Analysis and production regarding piston design (national/international)

•            Development of constructive solutions as well as further development and optimization of existing designs

•            Creation of piston assembly part drawings (retaining rings, piston pins, ring carriers, salt rings, etc.) according to the recommendations of application engineering.

•            Independent design of piston test equipment (temperature measuring pistons, eddy current self-made probes and models for oil jet measurement, etc.).

3.3 Task rubric

Detailed Job description

•            Compliance with internal standards or DIN/ISO norms

•            Compliance with customer-specific requirements (GD&T tolerances, customer data quality,  etc.)

•            Preparation if necessary Execution of data transfers to the customer, taking into account the customer's requirements

•            Performing tolerance assessments

•            Design of eddy current probes in coordination with Technology and external manufacturers

•            Creation of digital data for the metrology center

•            Creating Skirt Profile Drawings with ADC

•            Entry of all product documentation (e.g. CAD data) into Windchill

•            Implementation of project documentation in RES

Customer contact           

•            Internal: sample line, toolmaking, test bench, purchasing and production. Global: Production Sites

•            Supplier

•            Partly to the customer to tune the CAD data quality

Monitoring

•            Consideration of safety-related guidelines and standards

•            Mutual control of product and die drawings

•            Monitoring the release of piston drawings

•            Regular review of feedback from the IMDS system

Cooperation

•            Interface for quality department

•            Contractors/Suppliers

•            Customers

5.1 Work equipment     

•            CAD systems (Creo  and CATIA V5 and V6 or Siemens NX)

•            MS Office Applications

•            IT systems (SAP, ADC, Windchill, IMDS)

5.2 Working documents, regulations and information

•            Directives: Health and Safety Directive 98/37/EC

•            Directive: Workplace Ordinance

•            Plans, lists, statistics, drawings, etc.

•            Knowledge of environmental requirements

•            Knowledge of accident prevention regulations

•            DIN/ISO-Standards

6. Required Qualification

6Knowledge/ Education Teach

Education Completed mechanical engineering studies, 2 years work experience

Additional knowledge/training

• Courses in GD&T tolerances.
• Knowledge of CAD (Creo, Catia V5 and V6 or Siemens NX), ADC, SAP
• Advanced knowledge of power cylinder systems
• Good knowledge of piston technology and tolerances
• In-depth knowledge of tool design and toolmaking
• Very good written and spoken English skills
• IT– skills in Lotus Notes, MS Office and MS Windows

 Miscellaneous Requirements

•            Goal- and result-oriented, able to work in a team, flexible, resilient, learnable, capable, analytical, capable of motivation, independent, creative, trustworthy, conscientious, secretive, Assertiveness, Capable of change, planning and Organizational skills, Customer orientation.