Senior Engineer - Two Wheeler

Tenneco is one of the worlds leading designer, manufacturers and marketers of automotive products for original equipment and aftermarket customers, with approximately 78.000 team members working at more than 300 sites worldwide. Through our four business groups, DRiV, Ride Performance, Clean Air and Powertrain, Tenneco is driving advancements in global mobility by delivering technology solutions for diversified global markets, including light vehicle, commercial truck, off-highway, industrial, motorsport and the aftermarket.

Key responsibilities:

• Responsible for Plant PE operations
  • Analysis & Corrective actions for OEE losses
  • Tooling Maintenance / Procurement / Critical tool stock maintenance
  • Daily meeting – Department / Operations / New RFQ / CFT for Quality / Safety etc..
  • IATF Documentation – PFD / PFMEA / Work Instruction / Procedures etc ..
  • Continuous improvement / Kaizen / Poka Yoke etc ..
  • SAP – Procurements
  • Capex forecasting
• Activities Pre-award the business from customer.
  • Understand design requirement from Customer.
  • Manufacturing feasibility Study   with CFT
  • Work on Process Design, Capacity required & available for RFQ volumes, Arrive Budget for Tooling & Equipment / Building, Calculate Manpower/Man-mins Required,
• Activities after Business award
  • Process Design, Sign-off with CFT, Capacity Design & Signoff with CFT, Concept Designs for Tooling & sign-off.
  • Getting Quotes from Suppliers, Negotiations on quote, Ordering, Work with Supplier for development, Work with CFT for Design Approvals,
  • Part Production trails at Supplier Site,
  • Inward & Part Production Trials on Intended machines, Confirm Cycle times & output as per designed in RFQ,
  • PPAP Document preparation, Work with CFT for PPAP & preproduction lots.
  • Carryout Internal / Customer PPAP
  • Handover to production with CFT.

Ideal candidate experience:

• In new product & process development, Launch management , Shock absorber manufacturing . (Passenger Vehicle, Commercial Trucks, Off Highway Vehicles, etc.)
• Continuous improvements activities for Quality, Cycle time, Capacity improvements, etc.
• Tooling Design / Maintenance & improvements
• Launch Management

Skills and capabilities (leadership and/or functional):

• Team Player with Positive approach,
• Knowledge of exhaust system parts & its manufacturing processes
• Knowledge on MIG, Resistance Welding Processes, Assembly Processes, Grinding / Automation
• Strong knowledge in Failure modes in process & product design & development with recoveries.
• Good Negotiation Skills,
• Knowledge on New technology  & Process development & Launch

Qualifications/ certifications:

•  DME or BE with suitable experience.