Assistant Manager - MET

Position summary : -  This is key position in new business Industrialization / Launch / Process development on shopfloor. Expected 8-10 years of experience in Process Development / Development & Installation  of New Equipment / Continuous Improvement / IATF requirements.

Key responsibilities:

• Responsible for Plant PE operations
• Analysis & Corrective actions for OEE losses
• Tooling Maintenance / Procurement / Critical tool stock maintenance
• Daily meeting – Department / Operations / New RFQ / CFT for Quality / Safety etc..
• IATF Documentation – PFD / PFMEA / Work Instruction / Procedures etc ..
• Continuous improvement / Kaizen / Poka Yoke etc ..
• SAP – Procurements
• Capex forecasting
• Activities Pre-award the business from customer.
• Understand design requirement from Customer.
• Manufacturing feasibility Study   with CFT
• Work on Process Design, Capacity required & available for RFQ volumes, Arrive Budget for Tooling & Equipment / Building, Calculate Manpower/Man-mins Required,
• Activities after Business award
• Process Design, Sign-off with CFT, Capacity Design & Signoff with CFT, Concept Designs for Tooling & sign-off.
• Getting Quotes from Suppliers, Negotiations on quote, Ordering, Work with Supplier for development, Work with CFT for Design Approvals,
• Part Production trails at Supplier Site,
• Inward & Part Production Trials on Intended machines, Confirm Cycle times & output as per designed in RFQ,
• PPAP Document preparation, Work with CFT for PPAP & preproduction lots.
• Carryout Internal / Customer PPAP
• Handover to production with CFT.

Ideal candidate experience:

• In new product & process development, Launch management , Shock absorber manufacturing . (Passenger Vehicle, Commercial Trucks, Off Highway Vehicles, etc.)
• Continuous improvements activities for Quality, Cycle time, Capacity improvements, etc.
• Tooling Design / Maintenance & improvements
• Launch Management

Skills and capabilities (leadership and/or functional):

• Team Player with Positive approach,
• Knowledge of exhaust system parts & its manufacturing processes
• Knowledge on MIG, Resistance Welding Processes, Assembly Processes, Grinding / Automation
• Strong knowledge in Failure modes in process & product design & development with recoveries.
• Good Negotiation Skills,
• Knowledge on New technology  & Process development & Launch

Qualifications/ certifications:

•  DME or BE with suitable experience.